Characterizing continuous powder mixing using residence time distribution

Yijie Gao, Aditya Vanarase, Fernando Muzzio, Marianthi Ierapetritou

Research output: Contribution to journalArticlepeer-review

181 Scopus citations

Abstract

Continuous powder mixing is an efficient alternative in high volume manufacturing of powder-based products. A new method is communicated in this paper to determine the effects of different operating conditions and mixer configurations on mixing performance. The main idea of the proposed methodology is the utilization of experimental residence time distribution (RTD) measurements to (a) determine the contributions of feeding variability, powder segregation and RTD variability on output composition variance and (b) develop a predictive model of the output variance of a continuous mixer. The method is illustrated using experimental data for mixing acetaminophen and lactose in convective continuous mixer.

Original languageEnglish (US)
Pages (from-to)417-425
Number of pages9
JournalChemical Engineering Science
Volume66
Issue number3
DOIs
StatePublished - Feb 1 2011

All Science Journal Classification (ASJC) codes

  • General Chemistry
  • General Chemical Engineering
  • Industrial and Manufacturing Engineering

Keywords

  • Mathematical modeling
  • Mixing
  • Optimization
  • Particle processing
  • Relative standard deviation
  • Residence time distribution

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