Finite element analysis of residual stresses in high-speed dry cutting of biodegradable Magnesium-Calcium alloy

M. Salahshoor, Y. B. Guo

Research output: Chapter in Book/Report/Conference proceedingConference contribution

Abstract

Magnesium-Calcium (Mg-Ca) alloys have become attractive biodegradable orthopedic implant biomaterials recently. Residual stresses are proven to be very influential on degradation rate of these alloys in human anatomy. Due to time and cost inhibitive reasons, development of finite element models to predict residual stress profiles under various cutting regimes is highly desirable. In this context, a finite element model of orthogonal cutting without explicit chip formation is developed by adopting plowing depth approach in order to predict process induced residual stresses in high speed dry cutting of Mg-Ca0.8 (wt %) using diamond tools. Mechanical properties of Mg-Ca0.8 alloy at high strain rates and large strains are determined using split-Hopkinson pressure bar test. Internal state variable (ISV) plasticity model is implemented to model the material behavior under cutting regimes. The residual stress evolution process and effects of plowing speed and plowing depth on residual stress profiles are studied. Residual stress measurements are performed utilizing X-ray diffraction technique for validation purposes.

Original languageEnglish (US)
Title of host publicationASME 2012 International Manufacturing Science and Engineering Conference Collocated with the 40th North American Manufacturing Research Conf. and in Participation with the Int. Conf., MSEC 2012
Pages397-404
Number of pages8
DOIs
Publication statusPublished - Dec 1 2012
Externally publishedYes
EventASME 2012 International Manufacturing Science and Engineering Conference, MSEC 2012 Collocated with the 40th North American Manufacturing Research Conference and in Participation with the International Conference - Notre Dame, IN, United States
Duration: Jun 4 2012Jun 8 2012

Publication series

NameASME 2012 International Manufacturing Science and Engineering Conference Collocated with the 40th North American Manufacturing Research Conference and in Participation with the Int. Conf., MSEC 2012

Other

OtherASME 2012 International Manufacturing Science and Engineering Conference, MSEC 2012 Collocated with the 40th North American Manufacturing Research Conference and in Participation with the International Conference
CountryUnited States
CityNotre Dame, IN
Period6/4/126/8/12

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All Science Journal Classification (ASJC) codes

  • Industrial and Manufacturing Engineering

Keywords

  • Biomaterial
  • FEA
  • High speed machining
  • Implant
  • Magnesium

Cite this

Salahshoor, M., & Guo, Y. B. (2012). Finite element analysis of residual stresses in high-speed dry cutting of biodegradable Magnesium-Calcium alloy. In ASME 2012 International Manufacturing Science and Engineering Conference Collocated with the 40th North American Manufacturing Research Conf. and in Participation with the Int. Conf., MSEC 2012 (pp. 397-404). (ASME 2012 International Manufacturing Science and Engineering Conference Collocated with the 40th North American Manufacturing Research Conference and in Participation with the Int. Conf., MSEC 2012). https://doi.org/10.1115/MSEC2012-7361