Systematic Study of the Multiple Variables Involved in V₂AlC Acid-Based Etching Processes, a Key Step in MXene Synthesis

The realization of the broad range of application of MXenes relies on the successful and reproducible synthesis of quality materials of tailored properties. To date, most MXenes have been produced making use of acid-based etching methods, yet an in-depth understanding of etching processes is lacking. Herein, we have engaged in a comprehensive study of the multiple variables involved in the synthesis of V₂CT_x with focus on the properties of etched materials. Two main sets of experiments were considered, each using a different V₂AlC precursor and a range of synthesis variables including reaction time and temperature, mixing rate, and type of acid. Correlations of synthesis conditions-materials properties were investigated using a broad range of characterization techniques including analytical methods, scanning and transmission electron microscopy, X-ray diffraction (XRD), and X-ray photoelectron spectroscopy (XPS). Findings indicated the crucial relevance of properties of the MAX precursor such as elemental composition, particle size, and crystal structure on etching processes and properties of etched materials. Particularly, depending on the MAX precursor, two etching patterns were identified, core-shell and plate-by-plate, the latter describing a more efficient etching. Combined studies of elemental composition, crystal structure, and yield quantification allowed us to evaluate the effectiveness of etching processes. XRD studies revealed key crystal-structure-type of acid correlations showing advantages of using a HF/HCl mix over only HF. Analytical methods XRD and XPS delivered insights into undergoing chemical processes and their influence on bulk and surface chemistry of etched materials. The relevance for reaction kinetics of highly correlated variables such as reaction vessel dimensions, mixing efficiency, and reaction temperature was recognized. For the first time, a MXene synthesis has been investigated comprehensively highlighting its multivariable nature and the high variable intercorrelation, opening up venues for further investigation on MAX and MXene synthesis.